Freescan optical grader in a packing house
★Designed and built in Morocco by AEM

Every fruit, seen from every angle.

Freescan is the intelligent optical grader that photographs, measures and grades every fruit, then sends it to the right bin. Size, colour, defects, moisture: decided in an instant, fruit by fruit.

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Three technologies, every fruit

See what the eye cannot.

Every fruit has its signature. Freescan lights it, measures it and judges it, for fair, consistent grading.

Orange analysed by a neural network, defect detected

Artificial intelligence

AI trained on your fruit, judging each one with the same consistency.

LED lighting board with its optics, on its heat sink

Dedicated lighting

Light chosen to reveal what matters on each product.

Date crossed by infrared, SWIR, visible and UV beams

Spectral sensors

A measurement that goes beyond the visible.

Cherry tomato
01 / 05

Cherry tomato.

Precise, steady grading at full speed, gentle on the fruit.

Tomato
02 / 05

Tomato.

Uniform batches, crate after crate.

Orange and citrus
03 / 05

Orange.

Consistent quality, ready for the most demanding markets.

Date
04 / 05

Date.

Quality measured beyond appearance.

Blueberry
05 / 05

Blueberry.

Care for every berry, the gentlest handling.

The machine

Freescan for cherry tomatoes, part by part

Scroll down: follow the tomatoes from crate to bin, one unit at a time.

01 · Loading

Robot and crate tipper

A 4-axis robot picks the full crates from the pallet and sets them lengthwise on a conveyor that carries them up to the tipper. As soon as two crates are in place, the drum turns and gently empties the tomatoes onto the belt.

02 · Elevation

Cleated elevator

An inclined cleated belt gently lifts the bulk fruit to the machine infeed.

03 · Alignment

Aligner

Stainless-steel dividers spread the tomatoes across the machine's eight lanes.

04 · Conveying

Roller chains

Each lane is a chain fitted with spool rollers: one tomato between two axles, tracked to its exit. The rollers turn it to show every side.

05 · Control

Electrical cabinet

At the entrance to the vision cell, the cabinet carries the touchscreen: the whole line in real time, and one recipe per variety.

06 · Vision

Vision tunnel

Cameras and controlled lighting: every tomato is seen from every angle, and the AI judges size, colour and defects.

07 · Spectral

SWIR cell

A short-wave infrared sensor measures what the eye cannot see, deep inside each fruit.

08 · Ejection

Ejection

In front of its station, a short air jet lifts the fruit out of its cup without touching it.

09 · Outlets

Outlet stations

One station per outlet: a belt runs under the chain and carries each grade to its crate, all on the same side. On the other side, an empty crate waits to take over.

Freescan grader
The machine

From crate to bin, without hesitation.

Fruit moves forward one by one on several lanes. Each one is tracked from the camera to its exit.

Freescan operator console and grading lanes
Touch consolethe whole line on one screen
Parallel lanesone fruit per cup, tracked to the bin
Food-grade stainless steeldesigned and built in Aït Melloul
Grading line loaded with cherry tomatoes01

See

Colour and infrared cameras, controlled lighting: every fruit is photographed from several angles as it rotates.

Fruit in their cups02

Measure

Size, colour and defects recognised by a neural network and, for dates, infrared moisture.

Fruit distributed to the outlets03

Decide

Each outlet accepts a size × colour × quality combination. A fruit with no possible place goes round again; it is not lost.

Grader outlet to the bins04

Eject

The ejector at the right outlet fires at the exact moment the fruit passes.

Blue-cup lanes of the Freescan grader
Cups
Complete grading line
Complete line
Freescan grader, panoramic view
Overview
Grading lanes loaded with tomatoes
Grading lanes
Crates of cherry tomatoes sorted by colour at the grader outlets
Sorted by colour
Dates on the grading lanes
Date
Freescan software

The whole line at a glance.

A touch interface designed for the shop floor: large buttons, statuses readable from afar, and settings that stay in the hands of authorised people.

Freescan production monitoring screen

Real-time production monitoring

Grading status, bin filling, breakdown by size, colour and quality, camera images.

Colour definition screen

Adjustable colour

Hue histogram, thresholds set by touch.

Qualification screen: real camera views of a split cherry tomato

The operator confirms

A doubtful defect? Yes or no: the AI learns.

AI on GPU

Neural networks trained on your fruit, running on a graphics card.

Ejection matrix

Each outlet, its own size × colour × quality combination, set on screen.

Reports

Batch summary: quantities, sizes, colours, defects, ready to send.

Speaks the language of the shop floor

Interface and online help illustrated with videos, in three languages.

FRENعربي
1 recipe

per variety

Sizes, colours, defects and outlet assignments are saved per variety: switch products in seconds.

In action

Freescan in the field.

Report from a cherry tomato packing line in Morocco: the grader in production, from the sorting lanes to the crates.

Made in Morocco

Built in Aït Melloul. On site everywhere in Morocco.

Freescan is designed and built by AEM in Aït Melloul. Our technicians set out from Aït Melloul and work on your lines everywhere in Morocco, from Tangier to Dakhla by way of Boudnib.

Designed and built in MoroccoEngineering office, workshop and software developed locally.
AEM technicians at your siteInstallation, adjustment and repair on your premises, anywhere in Morocco.
A partner close at handA Moroccan team offering local, on-site service.
AEM Aït MelloulAEM workshopTangierBoudnibDakhla
20+years of experience
120+projects delivered
60+clients
100 %designed and built in Morocco
AEM
AEM · Aït Melloul Électromécanique

Let's talk about your fruit.

Send us your products and your grading requirements: we'll show you what Freescan does with them.